Poultry Dung Pellet Complete Biology Fertilizer Granules Production Line
Introduction of Fertilizer Production Line
The organic fertilizer production line is commonly used to process different fermented organic substance into bio-organic fertilizer. It adopts one-step molding technology. Animal manure and agricultural waste are recycled as the main raw materials, thus manure or dung waste is not only creating economic benefits for the enterprise, but also making a great contribution to environmental projects for mankind.
The Raw Material of Fertilizer Production Line
1. Agricultural waste: straw, dregs of beans, cotton dregs, rice bran, etc.
2. Animal manure: mixture of poultry litter and animal waste, such as the wastes of slaughterhouse, fish market, urine and dung of cattle, pigs, sheep, chicken, ducks, geese, goat, etc.
3. Industrial waste: wine lees, vinegar residue, manioc waste, sugar scum, furfural residue, etc.
4. Home scrap: food waste, the roots and leaves of vegetables, etc.
5. Sludge: the sludge of the river, sewer, etc.
The Process of Fertilizer Production Line
Organic fertilizer production line usually includes 8 processes, fermenting, grinding, mixing, granulating, drying, cooling, screening and packaging. Fermenting, Crushing, mixing, granulating and screening processes are necessary. Other processes are optional based on different capacity.
The Main Equipment of Fertilizer Production Line
| No. | Processes | Machines | Function of machines |
| 1 | Fermenting process | Fermentation turner | Mix and blend compost during fermentation evenly |
| 2 | Grinding process | Hopper for forklift | Feed compost into grinder evenly |
| Grinder | Grind compost to powder. |
| 3 | Mixing process | Mixer | Mix compost powder evenly, If necessary, add water, beneficial bacteria, or other micro-elements |
| 4 | Granulating process | Feeding machine | Feed mixed powder into granulator evenly |
| Granulator | Make mixed powder into fertilizer granules |
| 5 | Drying process | Dryer | Dry fertilizer granules to low moisture by hot air |
| Hot stove | Generate hot air to dryer |
| Cyclone | Collect dust from dryer |
| 6 | Cooling process | Cooler | Cool fertilizer granules to normal temperature |
| Cyclone | Collect dust from cooler |
| 7 | Screening process | Screener | Screen out required size from fertilizer granules |
| 8 | Packaging process | Air compressor | Generate power to packaging machine |
| Packaging machine | Package fertilizer granules into bags |
The Features of Fertilizer Production Line
The products of organic fertilizer production line are made of fresh chicken and pig manure, without any chemical composition. The digestive ability chickens and pigs is poor, so they can only consume 25% of nutrients, then another 75% in feed will be excreted with faeces, so that the dry product will contain nitrogen, phosphorus, potassium, organic matter, amino acid, protein and other ingredients. In the urine and manure of livestock, a year of excrement urine of a pig, combined with the cushion material can be retted 2000 a 2500kg high quality organic fertilizer. It contains 11% of organic matter, 12% of organic matter, 0.45% of nitrogen, 0.19% of phosphorous oxide, 0.6% of potassium oxide, and is enough fertilizer for the fertilizer of whole year. These organic fertilizer is rich in nitrogen, phosphorus, potassium and other nutrients, with more than 6% content and more than 35% organic matter content, all of these is above national standard.
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